In the fast-paced pharmaceutical manufacturing process, the maintenance and upkeep of the machine are paramount. In this blog post, WECAPS will share with you the daily maintenance methods of the fully automatic liquid capsule filling machine for sale. This maintenance method for the filling machine extends the life of the machine, improves the production efficiency and guarantees the product quality.
Routine maintenance of automatic liquid capsule filling machine
1. Cleaning and Sanitization:
Proper cleaning and disinfection to prevent cross-contamination and ensure product quality.
- Start by disconnecting the machine from the power source and removing any remaining capsules or liquid.
- Use a soft brush or vacuum cleaner to remove dust, debris, and residue from the machine's exterior and interior components.
- Prepare a cleaning solution by diluting a suitable detergent in warm water. Wipe down all surfaces, including the hopper, filling nozzles, and conveyor belts, using a clean cloth or sponge.
- Rinse all components thoroughly with clean water to remove any detergent residue.
- Allow the machine to dry completely before reassembling and reconnecting it.
2.Increased Lubrication
Proper lubrication ensures smooth operation and reduces friction between moving parts.
- Refer to the manufacturer's instructions to identify the specific lubrication points on the machine.
- Use a high-quality food-grade lubricant recommended by the manufacturer.
- Apply the lubricant sparingly to the designated points, ensuring that it reaches all necessary areas.
- Wipe off any excess lubricant to prevent contamination of the capsules or liquid.
3. Inspection and Replacement of Wear Parts:
Inspect worn parts regularly to identify any signs of damage or wear.
- Filling nozzles: Check for any clogs, cracks, or signs of wear. Replace damaged nozzles immediately.
- Conveyor belts: Inspect for any tears, fraying, or misalignment. Replace worn-out belts to maintain smooth capsule transportation.
- Seals and gaskets: Examine for leaks, cracks, or deterioration. Replace damaged seals and gaskets to prevent liquid leakage and ensure proper sealing.
4. Calibration and Adjustment:
Regularly calibrate and adjust machine settings to maintain accurate fill levels and capsule weights.
- Use a calibrated weighing scale to verify the accuracy of the machine's filling volumes.
- Adjust the machine's settings as per the desired specifications, ensuring precise filling volumes and weights.
- Consult the machine's manual or contact the manufacturer for detailed instructions on calibration and adjustment procedures.
5. Operator Training and Systematic Documentation:
Provide staff with appropriate training to ensure safe and efficient operations. Additionally, updated maintenance of detailed documentation is important for traceability and compliance.
- Provide comprehensive training to operators on machine operation, maintenance procedures, and safety protocols.
- Maintain a logbook to record all maintenance activities, including cleaning, lubrication, inspections, and replacements.
- Document any issues or abnormalities encountered during operation and the corresponding actions taken to address them.
Regular and proper maintenance of your automatic liquid capsule filling machine will ensure your machine runs smoothly, minimizes downtime, and consistently delivers accurate and reliable filled capsules. Remember to always refer to the manufacturer's instructions and seek professional help if needed. WECAPS specializes in supplying high-quality pharmaceutical machinery such as automatic capsule filling machines. At the same time, we can also provide customized capsule services. Welcome to come for consultation, we are worthy of your trust!
Related Products
NJP-1200C Fully Automatic Hard Capsule Filling Machine
Features of NJP-1200C
1.Output: 72,000pcs /hour.
2.Function for filling powder, pellet, granule, pellet and pill into capsules.
3.Easy to maintain and easy to operate.
4.Easy and simple size change with short changeover and cleaning times.
5.China-made quality provides an excellent cost-performance ratio.
Machine Advantages of NJP-1200C
1.Closed turret and dosing station, preventing powder come into the turret. Easy to operate, clean and change over the mould.
2.New turret design, adopt 90 linear bearings from Japan, to guarantee machine precision and use life.
3.Adopt bigger cam dosing disk design, enhance the stability of the machine and extend the use life of the machine.
4.Equippedwith oil pump forsupply lubricate oil to the cam channel, reduce abrasion and extend use life of the parts.
5.Automatic capsule switch, controlled by touch screen via PLC.
6.Touch screenwith used-friendly graphic operator panel.
Frequently Asked Questions
What are the key features to look for in a full-automatic capsule filling machine?
When selecting a full-automatic capsule filling machine, key features to consider include high-speed operation, precision dosing technology, easy changeover between products, user-friendly interface for control and monitoring, and compliance with industry standards for safety and quality.
How can operators ensure safety when operating automatic capsule filling machines?
Operators should undergo comprehensive training on safe machine operation practices including proper handling of materials, adherence to standard operating procedures (SOPs), use of personal protective equipment (PPE), awareness of emergency protocols, regular equipment inspections for potential hazards or malfunctions.
Are there specific standards that automatic liquid capsule filling machines need to comply with?
Yes. Generally, automatic liquid capsule filling machines must adhere to Good Manufacturing Practice (GMP) regulations ensuring product quality and safety. In addition, compliance with CE standards is essential as it signifies conformity with European Union directives related to health safety requirements.
